Pruftechnik Rotalign Touch Laser Shaft Alignment System

Pruftechnik Rotalign Touch Laser Shaft Alignment System

The most adaptable laser shaft alignment tool , Powered by the unique sensALIGN and intelliSWEEP measurement technology, ROTALIGN touch features the simultaneously live Move mode.Be ready to change the way you align. 3D display animations, capacitive touchscreen and wizard guidance make the alignment experience as easy as using a tablet or smartphone.

Pruftechnik Rotalign Touch Laser Shaft Alignment System

Adaptive Alignment capabilities

Single-laser technology sensALIGN 7 featuring intelliSWEEP, intelliPOINT, and intelliPASS

Active Situational Intelligence immediately adjusts to specific alignment challenges in real time

Multi-coupling shaft measurement and simultaneous Live Move for up to six couplings
In-situ Cardan shaft alignment

Vertical machine alignment with vertiSWEEP continuous measurement mode

Monitor thermal growth and pipe strain with Live Trend and Multi-coupling Live Trend

Soft foot diagnosis

Horizontal and vertical Move Simulator

Alignment Reliability Center 4.0 with cloud data transfer*

Mobile connectivity with integrated Wi-Fi, Bluetooth, RFID, and camera*
* optional features.

ROTALIGN touch is the first laser shaft alignment system on the market to combine high precision on-site measuring tasks and cloud connectivity for worldwide data access and transfer. It features the unique sensALIGN 7 laser and sensor heads offering a full range of everyday alignment routines up to expert degree alignment jobs – such as cardan shaft alignment or coupling alignment.

The single-laser technology enables unrivaled precision, even in harshest conditions and on highly demanding jobs. ROTALIGN touch was designed by some of the world’s leading alignment experts to solve problems in the easiest way possible. The intuitively guided user interface can be operated by almost anyone – users just need to follow the three steps for any laser shaft alignment procedure: dimension, measure, and result.

This device is made for maximum durability in extreme working conditions. It is IP65 waterproof and dust-proof, dirt, scratch and temperature resistant. It is also fully shock and impact tested.

ROTALIGN touch is the first laser shaft alignment tool fully designed to meet the requirements of industrial IoT with RFID, Wi-Fi, and cloud data transfer.

With the ALIGNMENT RELIABILITY CENTER 4.0 software, work orders may be sent via the cloud to a mobile ROTALIGN touch unit anywhere in the world. Measurement results are sent back straight from the unit into the alignment software for monitoring and advanced reporting. Asset-specific work orders and RFID machine identification make it possible to track the alignment of individual assets over time (alignment trend), making alignment data a dynamic condition monitoring parameter for asset management and condition-based maintenance programs.

Technology

The sensALIGN Series technology is based on the inherent PRUFTECHNIK single-laser technology providing highly precise measurement results and easiest mounting and measuring in the field. sensALIGN 7 sensors include two HD large position-sensitive detectors (PSD) and MEMS inclinometers. Combined with the detector extension capability (InfiniRange), it is always possible to measure and document the initial alignment condition; no matter how big is the misalignment. Furthermore, this technology allows the simultaneous monitoring of the machine corrections in vertical and horizontal directions, starting from any angular position where the sensor comes to stop.

With sensALIGN 7, the door to the toughest alignment applications opens wide. Intelligent alignment features make it possible to approach complex alignments with serenity: intelliSWEEP filters out any poor measurement data due to difficult measuring conditions.

Whether it is a Cardan shaft, a vertical pump, or a turbomachine train, ROTALIGN touch will not let you down. All the best intelligent features are included: vertiSWEEP, Cardan Shaft, Live Trend, Live Move, Multicoupling Measure, Move, and Live Trend.

touch device Firmware Version 2.32

ANSI tolerances available for Short flex and Spacer coupling types

Resolution available in both 2DP and 3DP (Metric)

Report print preview

Report new section: Measurement equipment serial number and due calibration date

Tolerance screen accessible directly from Results view

Context sensitive help ‘?’ button directly accessible within main workflow screens

“Add feet” button available in stationary machine properties

Please note: touch device firmware version 2.32 strictly requires ARC 4.0 software version 2.3 to communicate.

How to upgrade your firmware?

touch device – ALI 50.200 upgrade procedure

Please ensure the touch device is charged or has at least 50% battery capacity.

Unzip file to empty PRUFTECHNIK USB memory stick. Firmware is stored in “touch” folder.

Switch on the touch device. Wait for Home screen to appear.

Connect USB memory stick to the touch device USB port. New firmware copied from USB memory stick to the touch device.

After approximately 1 minute on-screen message box appears stating new upgrade firmware found. Tap green tick button to start upgrade. Remove USB memory stick from the touch device.

The touch device restarts and firmware upgrade begins.

After completion of firmware upgrade the touch device restarts and finishes in Home screen.

Voice App enables the voice-control of ROTALIGN touch

Via the PRUFTECHNIK ROTALIGN touch Voice App you can easily control the ROTALIGN touch laser-shaft- and machine-alignment system due to voice-control connected with your mobile phone or tablet-pc based on a Bluetooth connection. Thus you can fully concentrate on measuring and dictate the machine dimension directly into the device without even touching it. Measuring modes can be switched by voice control, too. The PRUFTECHNIK ROTALIGN Voice App amends the shaft alignment process and makes it more effective. You save time, your hands are free for the alignment process and in the end, you receive a precise, reliable, and repeatable alignment result.

Specifications:

CPU Processor: 1.0 GHz quad core ARM®Cortex-A9
Memory: 2 GB RAM, 1 GB Internal Flash, 32 GB SD-Card Memory
Display Technology: Projective capacitive multi-touch screen
Type: Transmissive (sunlight-readable) backlit TFT color graphic display Optically bonded, protective industrial display, integrated light sensor for automated adjustment of the brightness to the display
Resolution: 800 x 480 Pixel Dimensions: 178 mm (7”) diagonal
LED indicators 3 LEDs for battery status, 1 LED for WiFi communication
Power supply Operating time: 12 hours typical use (based upon an operating cycle of 25% measurement, 25% computation, 50% ‘sleep’ mode)
Battery: Lithium-ion rechargeable battery 3.6 V / 80 Wh AC adapter/charger: 12 V / 36 W; standard barrel connector (5.5 x 2.1 x 11 mm)
External interface USB host for memory stick USB slave for PC communication, charging (5 V DC / 1.5 A) RS-232 (serial) for sensor, RS-485 (serial) for sensor I-Data for sensor Integrated Bluetooth® wireless communication (covers direct line of sight distances of up to 30 m / 100 ft depending on the prevailing envir-onmental conditions) Integrated Wireless LAN IEEE 802.11 b/g/n up to 72.2 Mbps (depending on configuration) Integrated RFID with read and write capabilities (depending on con-figuration)
Environmental protection IP 65 (dustproof and water jets resistant) – as defined in regulation DIN EN 60529 (VDE 0470-1), shockproof Relative humidity: 10% to 90%
Drop test 1 m (3 1/4 ft)
Temperature range Operation: 0°C to 40°C (32°F to 104°F)
Charging: 0°C to 40°C (32°F to 104°F)
Storage: -10°C to 50°C (14°F to 122°F)
Dimensions Approx. 273 x 181 x 56 mm (10 3/4” x 7 1/8” x 2 3/16”)
Weight Approx. 1.88 kg (4.1 lbs)
Camera 5 MP built-in (depending on configuration) LEDs: Risk Group 1 according to IEC 62471:2006
CE conformity Refer to the CE compliance certificate in www.pruftechnik.com
FCC compliance Requirements fulfilled (refer to the provided document ‘Safety and gen-eral information’)